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Vacuum Sintering Furnace

This Vacuum Sintering Furnace is used for vacuum sintering, aging and other treatments of various alloy materials, devices, NdFeB magnetic materials, SmCo magnetic materials, hydrogen storage alloys, and active and refractory metals.

Xiamen Dexing Magnet Tech. Co., Ltd. is a technology-based enterprise specializing in the research and development and manufacturing of vacuum equipment. Over the years, Dexing Vacuum has developed various furnace types with temperatures ranging from 100°C to 2200°C and loading methods ranging from horizontal loading to large vertical bottom loading.

 

It adopts a unique internal (external) airflow circulation method and a larger vacuum unit, with the characteristics of uniform cooling, fast speed, good furnace temperature uniformity, large exhaust volume, uniform and controllable temperature, high vacuum and no leakage and etc. The cooling methods are divided into two types: internal circulation (DXRVSX) and external circulation (DXRVS).

 

The control system is PLC, and the temperature is controlled by an intelligent temperature controller. The control is accurate and the degree of automation is high. It can realize full-automatic/manual disturbance-free switching and abnormal alarm function. The operation is simple and reliable.

 

 

The technical parameter of the DXRVS-30G vacuum sintering furnace:

 

Type

Horizontal, single chamber, internal circulation

Maximum load capacity

(cold state, including tray and tire weight)

30kg

Ultimate vacuum degree (empty furnace, cold state, after full baking and degassing)

2×10-3Pa

Pressure rise rate (empty furnace, cold state, after full baking and degassing)

≤0.5Pa/h

Pumping rate (normal temperature, empty furnace fully baked, main valve open.

Timed to 8x10-3Pa, excluding oil diffusion vacuum pump preheating time.

 

≤40min

Maximum design temperature

1300℃

Working temperature (temperature data is based on the value measured by the temperature-controlled thermocouple)

1200℃

Heating rate (vacuum, empty furnace up to 1200℃)

≤75min

Temperature uniformity (vacuum, empty furnace, 900℃ after insulation, K-type thermocouple measurement)

±5℃

Dimensions of uniform temperature zone (W×H×L mm) (The height of the temperature zone includes the thickness of the tray)

200*200*300( mm)

Cooling speed (empty furnace, filled with inert protective gas, start timing after turning on the air cooling motor, the time and temperature data for cooling from 1200℃ to within 150℃ is based on the value measured by the temperature measuring thermocouple)

≤30min

 

Heating power

30kVA

Total Power

45kVA

Fan working pressure range (absolute pressure)

0.085-0.095MPa

Equipment maximum design pressure (absolute pressure)

0.18MPa

 

 

Main structure of the sintering furnace:

 

The equipment is horizontal with a single door and internal circulation gas cooling. It consists of a vacuum system, furnace shell, heating chamber, control system, cooling system, water cooling system, gas charging and discharging system, pneumatic system, temperature measurement system, etc.

 

 

More models of the vacuum sintering furnace:

 

Model No.

Uniform zone size

Max

temperature

Max vacuum

level

Pressure rise speed

Cooling velocity from 1100℃-150℃

Temperature uniformity (empty and cold furnace)

Full load weight

(Kg)

DXRVS-75G

300*300*500

1300

2*10⁻³

0.5

≤20

+/-3

75

DXRVS-100G

400*400*800

1300

2*10⁻³

0.5

≤20

+/-3

100

DXRVSX-100G

400*400*800

1300

2*10⁻³

0.5

≤20

+/-3

100

DXRVS-150G

450*450*900

1300

2*10⁻³

0.5

≤20

+/-3

150

DXRVSX-150G

450*450*900

1300

2*10⁻³

0.5

≤20

+/-3

150

DXRVS-200G

450*450*1100

1300

2*10⁻³

0.5

≤20

+/-3

200

DXRVSX-200G

450*450*1100

1300

2*10⁻³

0.5

≤20

+/-3

200

DXRVS-300G

600*600*1100

1300

2*10⁻³

0.5

≤20

+/-3

300

DXRVSX-300G

600*600*1100

1300

2*10⁻³

0.5

≤20

+/-3

300

DXRVS-500G

600*600*1400

1300

2*10⁻³

0.5

≤20

+/-3

500

DXRVSX-500G

600*600*1400

1300

2*10⁻³

0.5

≤20

+/-3

500

DXRVS-1TG

700*700*1200

1300

2*10⁻³

0.5

≤20

+/-3

1000